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TASK RISK ASSESSMENT

 

Project :

Sim Packing Expansion Project (Ware House)

 

 

Date

 

26/07/2016

 

Team

Members

NAME:

Mr. Anil Kandpal

 

Supervisor(Contractor)

NAME:

Mr. Nirupam Das


Lead Engineer(Contractor)

NAME:

Mr. Sherkhan Sayyad


Project Manager(Contractor)

 NAME:

Mr. Hemant Nemade

 

Lead HSE Engineer(RJIPL)

NAME:

Mr. Kalpesh Dhamane

 

Permit Issuer(RJIPL)

 

Signature

 

 

 

 

 

 

 

Work Location :

 

Main Store (Ware House)

 

Activity :

 

Civil & Mechanical Work

 

Tools & equipment Used :

 

Vehicle, Portable Electrical Tools, Lifting Tool & Equipment

 

#

Job Step

Sequence of working activities

Hazard

The potential to cause harm (Health, Injury, Property damage, environment etc)

CAUSE

(Possible causes that will potentially release a hazard)

Consequences

(The harm which could possibly occur)

Potential Risk

H / M / L
(With no controls in place)

Existing Barrier / Control

Describe all existing barriers / controls for each hazard

 

    Action By

Residual Risk

H / M / L
(with controls in place

           ALARP (Yes / No)

 

1.

 

 

 

 

 

 

 

 

 

 

 


1.Transportation (VEHICLE MOVEMENT)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Stacking of Construction material

 

 

 

 

 

 

3. Crane Operation

 

Unsafe speed of vehicles

 

 

 

 

 

 

Unauthorized Driver

 

 

 

 

 

 

 

 

Fall of materials due to inadequate stacking.

 

 

 

 

 

Defective slings or shackles,

Defective Crane,

Inadequate ground condition,

 

 

Personal injury /Property damage

 

 

 

 

 

 

 

Damage of equipment. Serious bodily injury.

 

 

 

 

 

 

Physical Injury

 

 

 

 

 

 

 

Fall of lifted material / collapse of crane

 

Medium

 

 

 

 

 

 

 

 

 

Medium

 

 

 

 

 

 

 

 

Medium

 

 

 

 

 

 

 

 

Medium

 

 

 

 

 

 

The speed of the vehicles should never exceed 20KM/HR on site.

Use Seat belts/helmets.

Blow horn at the intersections and during overtaking Operations.

Maintain the vehicle in good condition.

Do not overtake on curves, bridges and slopes.

Ensure valid vehicle driving licence.

Proper stacking of the materials.

Maintain safe height of stacked material.

Use only inspected Slings.

Safe access & egress should be provided.

Proper PPE’s should be warned.

Persons working should be trained

Signboards/cautionary boards should be displayed.

Competent supervision is required.

Good housekeeping should be maintained.

Avoid standing under the lifted load and within the operating radius of cranes.

Check periodically oil, brakes, gears, horns and tyre pressure of all moving machinery.

Check quality, size and condition of all chain pulley blocks, slings, U-clamps, D-shackles, wire ropes etch

Allow crane to move only on hard, firm and levelled ground.

Do not allow to workmen to work under the suspended load.

Check the vehicle /equipment prior to start the work,

Guide line to be used to control the load.

Signalman, flagman to be used.

Traffic rules should be followed

 

 

 

 

 

 

Site Supervisor/Engineer

Low

 

 

 

 

 

 

 

 

 

Low

 

 

 

 

 

 

 

 

 

 

Low

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 Site cleaning

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sharpe edges

 

 

 

 

 

 

Dust

 

 

 

 

 

 

Snake bites/

insecticides

 

 

 

 

 

 

 

 

 

 

Vehicles /machinery

Bodily injury.

 

 

 

 

 

 

Lung disease

 

 

 

 

 

 

Poisoning Bodily injury ,may be death

 

 

 

 

 

 

 

 

Serious bodily injury, property damage

 

 

 

Medium

 

 

 

 

 

 

Medium

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

       High

Proper PPE’S to be used.

Hand gloves to be used.

Housekeeping to be maintained.

Hazards to be known to all workers.

Avoid unauthorized entry of people.

Safe access to be provided.

Dust mask to be used.

Housekeeping is to be maintained.

Proper access is to be provided.

Proper PPE’S is to be warned.

Housekeeping to be maintained.

First aid box should be known to all workers.

Working area should be barricaded.

Drivers / Operators must have valid documents & Test Certificates.

All drivers of earthmoving equipment to have an assistant to avoid taking the machinery too close to the pit.

Signal man is to be posted for safe movement of earthmoving equipment & vehicles.

Stoppers should be provided.

Earthmoving equipment & vehicles should be inspected before use.

Should have reversing alarm

In company premises vehicle speed limit must be 20KMPH.

All the posted traffic signs, signals and direction to be followed.

Drivers must have valid license.

Reverse horn is must have to all vehicles.

Only suitable vehicles should be used for transport.

No person below 18 years is to be allowed to work inside the premises.

 

 

 

 

Site Supervisor/Engineer

     Low

 

 

 

 

 

 

 

 

       Low

 

 

 

 

 

 

 

 

        Low

 

 

 

 

 

 

 

 

 

 

 

      Low

 

 

3

 

Concreting / PCC

1. Material Handling

Cement,Aggrigate,Sand,Steel,Stones)

 

 

 

 

 

 

 

2. Use of electrical mixers, vibrators etc. not done.

 

 

 

 

3. Height work

 

 

 

 

 

 

4. Revolving of concrete mixer/ vibrators

 

 

5. Transporting

 

 

 

 

 

 

 

6. Placing

 

 

 

 

7. Curing

 

 

 

Material handling, cement

 

 

 

 

 

Cement dust

 

 

 

 

Electrical

 

 

 

 

 

Fall  of material /man

 

 

 

 

 

Vibration

 

 

 

 

 

Traffic accident

 

 

 

 

 

 

Hands may get injured,

Feet may get injured,

 

 

 

Wet surface

 

 

 

 

 

 

Bodily injury,

Dermatitis

Lungs disease.

 

 

 

Lungs dermatitis

 

 

 

 

 Electrical shocks

Electrocution

 

 

 

Can be get serious injury to the person.

 

 

 

 

 

Tissue damage

 

 

 

 

 

Traffic accident,

Injury to persons

 

 

 

 

 

 

Injury to person

 

 

 

 

Person may fall down due to wet surface, injury to workmen.

 

 

 

 

 

Medium

 

 

 

 

 

Medium

 

 

 

 

Medium

 

 

 

 

 

High

 

 

 

 

 

 

 

Low

 

 

 

 

 

Medium

 

 

 

 

 

 

 

Medium

 

 

 

 

Medium

 

Use gloves , nose mask& required PPE’s,

Use mechanical means of to minimize manual work,

When lifting, bend legs and hold load close the body.

Instruct the worker to get help to lift heavy materials

Require workers to report back injuries.

Use nose mask

Ensure earthing of equipment and proper functioning of electrical circuit before commencement of work

Competent supervision is required.

Work Permit system to be followed.

Barricade the danger area.

Use required PPE’S and safety nets

Toe board for upper side to avoid of falling material.

Sign /cautionary board to be displayed.

 Provide helmets for the all the person.

Allow only  mixers with hopper

Provide safety net around the structure

Ensure that the person is not under influence of any intoxication.

Provide safety cages around moving motors.

Ensure proper mechanical locking of vibratos’.

Trained operator is to be used.

Equipment to be checked periodically and register to be maintained.

 

Transporting Medium should be in good condition,

Use gloves &required PPE’s ,

Traffic rule is to be followed.

Drivers must have valid license.

Signboard/cautionary board is to be displayed.

Safe access to be provided.

Training of Safe working Procedure should be given to the worker

Use gloves & other PPE,

Proper Housekeeping is necessary.

Clogging of water should be avoided Use cautionary board.

Ensure that proper arrangement of pipeline is done to carry out curing at every place.

Leakage of pipe is to be avoided.

 

 

 

 

 

 

Site Supervisor/Engineer

  

 

 

 

     

 

      Low

 

 

 

 

 

       Low

 

 

 

 

 

        Low

 

 

 

 

 

 

 

 

        Low

 

 

 

 

 

 

 

 

         -

 

 

 

 

 

       Low

 

 

 

 

 

 

 

 

 

 

       Low

 

 

 

 

   

     

       Low

 

 

4

Reinforcement

 

1.Deflection in props or shuttering material

 

 

 

 

 

 

 

 

 

 

 

 

2. Passage to work place

 

 

 

 

3. Proper stacking of unloaded reinforcement

 

 

 

 

4.Straightening of bars

 

 

 

5.Cutting/Bending/Placing/Binding of Bars as per required size/length

 

6. Carrying and mixing of material

 

7. Laying of concrete

 

 

 

 

 

 

Shuttering/props may collapse and prove fatal

 

 

 

 

 

 

 

 

 

 

 

Improperly tied and designed props/planks may collapse.

 

 

Improper handling may cause injury stack may collapse

 

 

 

Improper handling may cause injury, continuous activity may cause body pain

 

Sharp edge may cause injury,

 

 

 

 

Dust may inhaled by workers

 

 

Improperly tied and designed props/planks may collapse

 

 

 

Chances of fatal accident, injury to workmen.

 

 

 

 

 

 

 

 

 

 

 

Injury to persons.

 

 

 

 

 

Personal injury,

Back injury

Strains & sprains

 

 

 

Personal injury, Back injury

Strains & sprains

 

 

 

Personal injury Back injury

Strains & sprains,

 

 

 

Dermatitis, lungs disease

 

 

Personal injury,

Back injury

Strains & sprains

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

 

 

       

 

   Medium

 

 

 

 

 

Medium

 

 

 

Medium

 

 

 

 

 

Medium

 

 

 

 

 

 

Low

 

 

 

Medium

Permission is to be taken from concern dept.  Before start the work.

Tool Box meeting should be conducted.

Safe access & egress should be provided.

Required PPE’s should be warned.

Avoid excessive stacking on shuttering material.

Rusting of base plate of props is to be not allowed.

Ensure that the props are to be rest on hard & plane surface.

Check the design and strength of shuttering material before commencement of work.

Rectify immediately the deflection noted during concreting.

Use cautionary board.

 

Ensure the stability and strength of passage before commencement of work,

 Do not overload and stand under the passage.

 

Always stack at flat surface Barricade the area and mark it.

Required PPE.

Unauthorized entry is to be prohibited.

Planks are to be tied properly.

Bifurcating of bars as per diameter received.

Testing of each lot to be taken.

Training of Safe working Procedure should be given to workers.

Job rotation should be done.

Required PPE’s (specially hand gloves).

Material is to be handled proper way.

Job rotation should be done.

Cutter should be in good condition.

Use safety goggles, hand gloves with proper PPE’S.

Use good quality transport medium for carrying cement bags, avoid manual handling.

Use proper PPE.

Maintain safe distance, check machine properly Job rotation should be done. Use gum boots and hand gloves.

Do not stack huge quantity of concrete on shuttering.

 

 

 

 

 

Site Supervisor/Engineer

 

       Low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

      Low

 

 

 

 

 

 

      Low

 

 

 

 

 

     Low

 

 

 

 

 

 

 

      Low

 

 

 

 

 

 

 

         -

 

 

 

 

 

 

     Low

 

 

5

 

Bar bending

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unbalance

 

 

 

 

Slip & Trip

 

 

 

Fall of bar’s

 

 

 

 

Strike to person

 

 

 

 

Protruding rods

 

Personal injury, bodily injury

 

 

 

Personal injury, bodily injury

 

 

Personal injury, bodily injury

 

 

Personal injury, bodily injury

 

 

 

 

Personal injury, bodily injury.

 

 

Medium

 

 

 

 

Low

 

 

 

 

Medium

 

 

Low

 

 

 

 

   

    Medium

 

Tool Box meeting should be conducted.

Safe access & egress should be provided.

Proper PPE’s should be warned.

Persons working should be trained

Signboards/cautionary boards should be displayed.

Competent supervision is required.

Good housekeeping should be maintained.

Properly handling of bar’s.

Right men do the right job.

Unwanted or debris to be removed and bending point is away from rebar’s stocked.

Unauthorized entry strictly prohibited.

Protruding point to be bending or cover properly.

 

Material handling should be monitored.

Proper instruction to be given about the material handling

Scrap should be properly arranged, stack in scrap yard only

 

 

 

Site Supervisor/Engineer

 

     Low

 

 

 

 

        -

 

 

 

 

 

 

       Low

 

 

 

 

          -

 

 

 

 

 

 

         Low

 

 

6

 

Shuttering

&

Deshuttering

 

Fall of person. /material

 

 


 

 

 

 

 

 

 

 

 

 

 

Manual handling

 

Injury to personnel

Serious bodily in

 

 

 

 

 

 

 

 

 

 

 

 

Back injury

Strains & sprains

 

 

 

High

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Medium

 

Tool Box meeting should be conducted.

Safe access & egress should be provided.

Proper PPE’s should be warned.

(Safety Helmet , safety shoes , safety

Hand gloves, dust mask, ear plug and safety belt).

Persons working should be trained.

Require sequence of deshuttering to be used, is to be checked physically.

Signboards/cautionary boards should be displayed.

Competent supervision is required.

Good housekeeping should be maintained.

Proper ladder/scaffold should be used.

Safety net, safety belt, lifeline to be ensured.

All material & tools must be kept away at least away from the edge.

Proper stacking is required

Material handling procedure to be followed.

Material is to be handled proper way so that back is to be always straight while manual lifting.

Required persons to be used for lifting of steel.

 

 

 

 

Site Supervisor/Engineer

 

       Low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        Low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  7

 

Painting

 

1. Preparation of the surface, applying putty,    Painting with spray paint

 

 

 

 

 

 

 

3.Use of paints

 

 

 

 

 

 

 

 

 

Chemical may cause skin irritation, Fumes may generate, Sharp edge may cause injury, and continuous work may cause body pain.

 

 

 

    Fire  

 

 

Skin disease

, injury due to sharp edges

 

 

 

 

 

 

 

 

 

Injury to persons. Property damage.

 

 

 

Medium

 

 

 

 

 

 

 

 

 

 

 

Medium

 

Trained workers to be used.

Job rotation should be done

Use proper PPE’S.(Helmet , Shoes, Hand Gloves,

Safety Belt.)

MSDS is to be available near the work place.

Competent supervision is required.

All labours should know about the hazard.

 

Use proper PPE’S

Proper housekeeping is to be maintained.

Paint drums should be store properly.

Empty drums to be removed immediately after the completion of work.

Fire extinguishers to be provided.

M.S.D.S. should be kept near the workplace known to the all workers.

Smoking should be restricted near the work place.

Signboard to be displayed.

3rd party certification for compressor used for spray painting.

 

 

 

 

Site Supervisor/Engineer

 

 

        Low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

      Low

 

 

 

 

 

 

 

 

 

 

 

 

8

  

 

Carpentering work

 

1.Stacking of the Wood

 

 

 

 

 

2.Cutting of Wood as per required size/length

 

 

 

 

3. Finishing work and Fixing of all the fittings/Hardware as per drawing

 

 

 

 

Material may fall down on body part, continuous activity may cause body pain

 

 

Material may fall down on body part, while cutting body part get caught in machine, Electrical shock

 

Material may fall down on body part, Sharp edges may cause injury

 

 

 

Bodily injury, property damage

 

 

 

 

Bodily injury, property damage

 

 

 

 

 

Bodily injury, property damage

 

 

 

 

Medium

 

 

 

 

 

Medium

 

 

 

 

 

 

Medium

 

Stacking should be proper.

Barricade the area and mark it

Housekeeping should be maintained properly.

Job rotation should be followed.

Use proper PPE.

 

Machine should be checked properly before use Use one socket for one appliance

Ensure usage of only fully insulated wires or cables.

Ensure proper earthing to appliance.

Do not use damaged cords and avoid temporary connections

Use proper Peruse full sleeve shirt.

Plug –pin should be used.

 

Use proper and good quality tools for work

Housekeeping should be maintained properly

Use proper PPE

 

 

 

 

 

 

Site Supervisor/Engineer

 

 

 

        Low

 

 

 

 

 

 

 

       Low

 

 

 

 

 

 

 

 

        Low

 

               

9

 

Transporting ,Handling ,Lifting

Of Material.

 

Failure of lifting crane.

 

 

 

 

 

 

 

 

 

Failure of lifting gears.

Fall of person /material.

 

 

 

 

 

 

 

 

Traffic accident

 

 

 

 

 

 

 

 

 

 

Improper signal.

 

 

 

Personnel injury, property damage

Damage to property / equipment,

 

 

 

 

 

 

Personnel injury, property damage

.

 

 

 

 

 

 

 

 

 

 Injury to person who may got accidents, property damage,

 

 

 

 

 

 

 

Personnel injury, property damage

Damage to property

 

 

 

High  

 

 

 

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

 

 

High 

 

 

 

 

 

 

 

 

 

Medium

Tool Box meeting should be conducted.

Safe access & egress should be provided.

Proper PPE’s should be warned.

Persons working should be trained

Signboards/cautionary boards should be displayed.

Competent supervision is required.

Good housekeeping should be maintained.

Confirm all road crossings and culverts.

Equipment’s shall be checked in order to ensure that there is no leak of hydraulic oil or any other defects.

Crane operators shall have valid Operator License.

Never stand underneath of suspended load

Signal man is to be posted & only he will be only   authorized to give the instruction to driver/ operator
Materials Loaded on vehicle are to be tied up properly.

 

All lifting devices/tackles must have valid test certificates & must be inspected every day before using.

Working area to be barricaded.

PPE’S is to be warned for all employees.

Trained employees are to be used.

Competent supervision is required.

All the posted traffic signs, signals and direction to be followed.

 

Drivers should have valid license.

In company premises vehicle speed limit must be 20KMPH

Vehicle shall be parked in parking areas only and shall not block any fire protective equipment &

Movement of any other vehicle.

Reverse horn is required.

Only authorized person is allowed to give signal.

Training is to be provided for signalman.

Flagman should be provided with flags.

 

 

 

 

 

 

 

Site Supervisor/Engineer

 

       

        Low

 

 

 

 

 

 

 

 

 

 

 

       Low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

       Low

 

 

 

 

 

 

 

 

 

 

 

 

 

         Low

 

 

 

 

 

 

 

 

 

 

 

 

 

   10

 

Working  at height

 

Fall of person /material.

 

 

 

 

 

 

 

 

Injury to personnel

Serious bodily injury

Chances of fatal accidents.

 

 

 

 

High

Work permit procedure should be followed.

Tool Box meeting should be conducted.

Safe access & egress should be provided.

Proper PPE’s should be warned.

Persons working should be trained

Signboards/cautionary boards should be displayed.

Competent supervision is required.

Good housekeeping should be maintained.

Ladder/Scaffolding to be provided with proper access to work at heights.

Scaffold erection to be undertaken by trained scaffolders working under competent supervision.

Safe means of access /egress to be provided and maintained for the scaffold to be erected Properly.

Scaffolders should wear gloves, safety footwear, safety helmets and safety harness during scaffold erection activities.

Scaffold components will be lifted using safe techniques (Components will not be thrown up to  the scaffolds)

Unauthorized personnel will be excluded from the area where scaffold erection is being carried out.

Safety full body harness will be used when working at heights of 2 meters or more.

Climbing on Scaffolding Braces shall not be permitted

Defective ladder should not be used.

Store the ladder proper place.

Toe board to be available to avoid falling material

 

 

 

 

 

Site Supervisor/Engineer

 

   

 

       Low

 

 

11

 

Scaffolding (Working Erection and dismantling   of Scaffold)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fall of person /Material /Scaffold

 

 

 

 

 

 

 

 

 

 

 

Slip & Trip

 

 

 

 

 

Striking

 

 

 

Injury to person ,Property damage

 

 

 

 

 

 

 

 

 

 

 

 

injury to personnel

Serious bodily injury

 

Injury to personnel

Serious bodily injury

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

 

 

    Medium

 

 

 

 

  Medium

 

Height work permits procedure to be followed. Proper PPE’S should be used.

Tool box meeting should be conducted.

Trained person should be engaged for scaffolding work.

Scaffold Tag system should be followed.

Do not allow to throw the material from height Standard guidelines of scaffolding to adopt.

Ensure base of scaffold is on compact surface.

Support of scaffold should be checked and inspected

Inspection of scaffold is to be done frequently.

Ensure that all the scaffold material is of good condition.

Use only Full body harness with double lanyard.

Good housekeeping should be ensured.

Proper access and egress should be provided.

 

Tool box meeting should be conducted about safe material handling.

Trained person should be used.

Proper access and egress should be provided.

 

 

Site Supervisor/Engineer

 

      

         

       Low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        Low

 

 

 

 

 

 

     Low

 

 

 

 

 

 

 

 

 

 

 

12

 

Electrical  Work

 

 Fire

 

 

 

 

 

 

 

 

Electrical Shock

 

 

 

 

 

 

 

Burn Injury

Property Damage

 

 

 

 

 

 

 

Electrical Shock

Electrocution

 

 

 

 

 

 

Medium

 

 

 

 

 

 

 

 

High

 

 

 

 

 

Only trained qualified electrician to be allowed to electrical work   .

Fire extinguisher & bucket with stand to be provided.

Rubber mats for electrical panel.

Proper Earthing should provide.

 

All connections through ELCB rated 30MA.

Local Earthing for 3 Phase device.

Only 3 CORE & above SIZE cable to be used.

Cover shed for rein protection & PCC floor for panel room.

Trained and Experienced Electrician to be allowed to electrical work   .

Regular Inspection to be done.

Sign boards to be displayed.

Avoid Joints of electrical cables.

 

 

 

 

 

Site Supervisor/Engineer

 

     Low

 

 

 

 

 

 

 

 

 

 

       Low    

 

 

13

 

 

Gas cutting operation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas cylinder

Fire hazard

 

 

 

 

 

 

 

 

 

Flying particles

 

 

 

 

 

 

 

 

 

 

Tripping Hazard

 

 

 

 

 

 

 

 

Dangerous fumes & gases

 

Fire & explosion

 

 

 

 

 

 

 

 

 

Fire & explosion

Burns & Eye Injury

 

 

 

 

 

 

 

 

 

Person may fall

 

 

 

 

 

 

 

 

Health effect, lungs disease.

 

 

Medium

 

 

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

 

Medium

 

 

 

 

 

 

 

 

Medium

Hot Work permit procedure should be followed.

Tool Box meeting should be conducted.

Safe access & egress should be provided.

Proper PPE’s should be warned.

Persons working should be trained

Signboards/cautionary boards should be displayed.

Competent supervision is required.

Good housekeeping should be maintained.

Work area shall be barricaded & put sign board of "Hot Work In Progress"

Gas cutter should be trained & understand the hazards of work area.

Hose pipe should be free from leak and crack

Fire extinguishers to be Provided close to work area.

All flammable materials to be removed before starting the job.

Flash back arrester to be provided on cutting set as well as cylinder side.

Fire blanket to be provided to arrest the falling hot metals.

Oxygen and acetylene cylinders shall be caped while moving.

Keep cylinders on designated trolley.

Appropriate eye protection will be worn at all times during the operations.

Gas cylinders will be kept clear of oil and grease, which are spontaneously explosive in the presence of oxygen.

Flash back arrestor to be provided.

Proper housekeeping is to be maintained.

Hoses should be keep proper way.

Dust mask is to be used.

Trained worker is to be used

 

 

 

 

Site Supervisor/Engineer

 

 

 

       Low

 

 

 

 

 

 

 

 

 

 

      Low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        Low

 

 

 

 

 

 

 

 

 

 

         Low

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

Welding operation

 

Flying particles.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical

 

 

 

 

 

 

 

 

 

 

 

Dangers fumes & gases

 

 

 

 

postural fatigue

 

Fire & explosion

Burns & Eye Injury.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical shocks

Electrocution

 

 

 

 

 

 

 

 

 

 

Lungs disease

 

 

 

 

 

Stress& strain

 

 

Medium

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

Medium

 

 

 

 

 

Low

 

 

Hot Work permit procedure should be followed

Tool Box meeting should be conducted.

Safe access & egress should be provided.

Proper PPE’s should be warned.

Persons working should be trained

Signboards/cautionary boards should be displayed.

Competent supervision is required.

Good housekeeping should be maintained.

Work area shall be barricaded & put sign board of "Hot Work In Progress"

All flammable materials to be removed before starting the job.

Fire blanket to be provided to arrest the falling spatters.

Fire extinguishers to be Provided close to work area.

Trained Fire watch with portable air horn to be deployed

All welding PPEs to be used.

Do not allow anyone to stand too close to the work or stare at arc.

Put used welding rods in a metal container.

Welding m/c shall be inspected prior to use & must be grounded.

Proper electrical connections/Grounding of Equipments

Electrode holder to be insulated except jaw

Proper cable routing to be ensured.

Use of ELCB is must.

Cable should not have any joint.

Defective plugs must not be used.

Routine inspection by electrician is required.

Proper PPE’S is to be used, like rubber/ leather hand gloves etc.

 

Nose mask is to be used.

Well-ventilated area to be used for welding work.

 

Safe workplace is to be provided to avoid postural fatigue.

Safe access is to be provided.

 

 

 

Site Supervisor/Engineer

 

       Low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

       Low

 

 

 

 

 

 

 

 

 

 

 

 

 

    Low

 

 

 

 

 

 

 

        -

 

 

 

 

 

 

 

 

15

 

 

Grinding Operation

 

Flying particles

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical

 

 

 

 

 

 

 

 

 

Tripping Hazard.(due to electrical cables)

 

 

 

Rotatory part of m/c

 

 

 

 

 

Dust particles

 

 

 

 

 

 

Noise

 

 

Eye/cut/burn injuries.

fire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electric shock, electrocution, fire

 

 

 

 

 

 

 

 

Person may fall on ground and can get injury.

 

 

 

Serious fingers injuries

 

 

 

 

Eye injury, may be severe injury.

 

 

 

 

 

Headache ,

Hearing loss.

 

 

Medium

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

Medium

 

 

 

 

 

Medium

 

 

 

 

 

Medium

 

 

 

 

 

 

 

Medium

 

 

 

 

Hot Work permit procedure should be followed

Tool Box meeting should be conducted.

Safe access & egress should be provided.

Proper PPE’s should be warned.

Persons working should be trained

Signboards/cautionary boards should be displayed.

Competent supervision is required.

Good housekeeping should be maintained.

Work area shall be barricaded & put sign board of "Hot Work In Progress"

All flammable materials to be removed before starting the job.

Fire blanket to be provided around the work area to arrest the flying spark.

Fire watch to be deployed with portable horn & fire fighting equipment.

Face shield and other PPE shall be worn at all times.

 

Electrical power tools shall be provided by ELCB.

Grinding m/c shall be inspected prior to use & must be grounded.

Grinding machine, cable connection shall be checked daily by electrical supervisor.

Proper electrical connections/Grounding of Equipments

Proper cable routing to be ensured.

Cable should not have any joint.

Defective plugs must not be used.

Routine inspection by electrician is required.

Insulation of cable should be in good condition

Proper PPE’S is to be used.

 

Proper housekeeping is to be maintained.

Cable is to be put orderly.

 

The RPM of grinding wheel shall be marked on the grinder.

Proper rated grinding Wheel with guard shall be used.

Mount specified speed rated & tested wheel to m/c.

Proper cable routing to be ensured for slipping and tripping hazards.

Trip switch /sleek guard to be used.

A trained worker is to be used.

Proper PPE’S is to be used like face shield, safety glasses etc.

Ear plug is to be used.

Noise survey is to be done.

Noise hazard is to be explained to workers.

 

 

 

 

 

 

 

Site Supervisor/Engineer

 

    Low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

      Low

 

 

 

 

 

 

 

 

 

 

 

 

      Low

 

 

 

 

 

 

   Low

 

 

 

 

 

 

 

    Low

 

 

 

 

 

 

 

 

 

     Low

 

 

16

 

Drilling Operation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rotatory part of m/c

 

 

 

 

 

 

 

 

 

 

 

Electrical.

 

 

 

 

 

Eye/cut/burn injuries.

 

 

 

 

 

 

 

 

 

 

Electric shock, electrocution, fire

 

 

 

 

 

     Medium

 

 

 

 

 

 

 

 

 

 

 

High

 

 

Tool Box meeting should be conducted.

Safe access & egress should be provided.

Proper PPE’s should be warned.

Persons working should be trained

Signboards/cautionary boards should be displayed.

Competent supervision is required.

Good housekeeping should be maintained.

Standard operating procedure is to be followed.

 

Ensure the proper earth connection.

Do not insert bare wires into the socket.

Use proper drill shuck key for realizing or fixing the drill bits.

Damaged tools should not be used.

Flying particles to be collected in tray.

Check m/c before using by electrician.

Electrical cable should not have any joints.

Don’t use defective plug.

Electrical connection should be proper.

Use one socket for one plug.

Plugs, pins to be used.

 

 

 

 

 

Site Supervisor/Engineer

 

     Low

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

      Low

 

17

Handling reinforced steel bars

 

 

 

 

 

Fall of material while loading / unloading.

 

Injury with the protruding/ piercing ends.

Severe Head Injury.

 

 

 

Injury

 

Medium

 

 

 

 

Low

Use of proper PPE while loading / unloading the reinforced bars.

 

 

 

Use of safety shoe, safety gloves.

 

 

Site Supervisor/Engineer

 

         Low

 

 

 

 

           -

 

18

 

Gas, Diesel storage

 Explosion.

potential fire due to combustible items,

Spillage/ leakage,
Generation of fumes

 

 

 

Fire hazarded

 

 

 

 

Medium

Near Diesel storage remove the combustible items,                                                                     housekeeping in storages of tanks. 

Warning Sign display near work location

 Using of Fire Extinguisher.

 

 

Site Supervisor/Engineer

 

 

 

     Low

 

19

Use of Hydra

Potential injuries while using hydra for material handling,                Accidents due to fall of objects.

Physical contact of grease & other chemical
Overturn.

 

 

Injury & Accidents

 

 

 

 

Medium

 Ensure presence use of PPE's                            

Proper Signalling,                                                        Proper hydra movements,                                         Driving only in license holder driver

 

 

 

 

 

Site Supervisor/Engineer

 

 

   

 

       Low

 

20

Fire protection of site office / stores

Ignition sources

 

injury

 

 

Low

Materials should be stacked properly and must be segregated.                                                                                                                   Avoid ignition sources.                                                                                     Do not smoke and provide proper signage.                                                                                                    Provide portable fire fighting equipment like fire extinguishers, sand buckets and water etc.

 

 

 

Site Supervisor/Engineer

 

 

 

 

        -

 

21

Storage/handling of Cement

inhalation of the cement dust

 

 

 

fall of cement bags

 

Lung diseases and occupational ill health

 

 

Injury

 

Medium

 

 

 

 

 

Low

Dust masks provided to all workers working for cement loading and provide banana or sweet to all workmen’s

 

 

Proper stacking, loading and unloading methods. Training for manual handling and lifting and Follow.

 

 

Site Supervisor/Engineer

    

       Low

 

 

 

 

 

 

           -

 

22

Air compressor

Compressor hose can hit the human parts of the body.

 

Exposure of high Noise.

 

 

High pressure.

 

 

 

Fire & Explosion.       

 

 

personnel injury

 

 

 

Hearing problem

 

 

 

injury

 

 

Due to improper housekeeping & Maintenance.

 

Medium

 

 

Medium

 

 

 

Medium

 

 

 

Medium

 

Precaution, checking of air receiver. Monitor Pressure level.

 

Silencer to be provided and Use of ear plugs, muffs.

 

 

All the pipe joint to be fixed properly and Checking of pressure periodically.

 

Regular Housekeeping, Hot works to be not allowed near the compressor area, Compressor to be certified with third party, Spark arrestor to be provided for air compressor.

 

 

 

 

Site Supervisor/Engineer

Low

 

 

 

Low

 

 

 

 

Low

 

 

 

 

Low

 

 

 

 

23

Working in Night Shifts

 

Improper illumination, Strain

 

 

Severe Injury or Fatal

 

 

 

High

Ensure Proper illumination, Separate Staff/workers for night shift, Entry and exit requestor monitoring, Conducting tool box talks, Ensure adequate supervision, Ensure PTW for night shift activities.

Site Supervisor/Engineer

 

 

        Low

 

24

Sand Blasting

 

Mobilization of equipment

Falling hazards                      /Vehicle incident

Minor injury                                              Collision Fatality

 

 

Medium

Trained vehicle operator          

Qualified signal /Rigger.         

 Provide Proper PPE's.                          

 

 

 

 

 

 

 

 

 

Site Supervisor/Engineer

 

       

        Low

 

Setting up and testing of equipment

Struck by compressed/air/hose/Faulty Air Receiver

Bodily injury

 

Medium

Equipment checklist required                                             Adequate safety features     

Provide proper PPE's 

 Checking validity of air receiver          

 

 

         Low

 

Top of blasting grit

Falling hazards                     

Bodily injury

 

Medium

Properly covered area.              

Proper Barricade area         

Qualified signal/rigger.

 

 

Low

 

Commencement of grit blasting

Struck by compressed/air/hose.          

Trip & Fall                        Dust inhalation                Overcome by co when using diesel operated Air compressor for breathing air supply

Bodily injury                           Lung disease                            

 

Medium

 

 

Permit to work required          

Provide appropriate PPE’s     

 Equipment checklist required                                            Provide adequate lighting/ No obstruction                            Co modification supply compressed air (Visual or audible alarm)             

 Checking of air filter                      

Maintenance require to verify equipment safety after job completion.    

 

 

 

       Low

 

Grit removal and emptying the grit

Ergonomic  Dust inhalation

Back Pain                             Lung disease

 

Medium

Provide appropriate PPE's

   

         Low

 

Transporting of blasting equipment/material by forklift/lorry truck from store to work site

Moving vehicle

Collision of forklift/lorry truck

 

Medium

Qualified operator required

Working condition of vehicle.                                            Ensure the load is within the safe working load.                         

observe yards speed limit

Ensure clear passageway before operating vehicle.

Maintain a clear vision of the operator.

 

 

 

 

 

 

 

 

 

 

 

 

Site Supervisor/Engineer

      

 

 

 

 

       Low

 

Falling object

Strike by falling object

 

Medium

Secure proper load                   

 Ensure clear passageway from surrounding area.              

Lifting equipment is valid and in safe working condition.                                       

 Safe working load of lifting equipment

 

 

    

      Low

 

Setting up and testing of equipment

Falling of object

Strike by falling object

 

Low

Secure proper load                   

Ensure clear passageway from surrounding area.             

 Lifting equipment is valid and in safe working condition.                                       

 Safe working load of lifting equipment

 

 

 

         -

 

Hand & Fingers injury /Bodily injury

Pinch point areas

 

Low

Provide appropriate PPE’s (hand gloves)                      Maintain two way communication                            Using trained personnel        

Safe manual handling practice.

 

 

          -

 

Slip, Trip/Fall

Slip and fall on slippery work surface or trip and fall over hoses placed at passageway

 

Medium

Maintain clean and dry work place at all times Do not place blasting hoses at passageway.

Hang up of blasting hoses using cable hanger.

 

 

        Low

 

Blasting Operation

High Pressure                   Noise

Bodily injuries                          Noise induced deafness

 

Medium

Physical check on hose condition                                          Secure if hoses

Relief valve in safe working condition.                                          Functional test required

Proper protective clothing

 

 

        Low

 

Exposure to dust

Inhalation(Respiratory problems)                                   Overcome by CO

 

Medium

Blasting hood(Air fed) required                                        CO monitoring device installed                                              Electrical generated compressed air

 

         Low

 

 

 

Surrounding people bit by spent grit

 

Low

Working place properly covered                                                 Display warning sing board  

 Blaster to look out prior to blasting

 

          -

 

 

Demob  of blasting equipment

High Pressure                          Noise

Hit by flying grits                           Remaining pressure in the hose

 

Medium

Release pressure before disconnecting hose.

 

 

        Low

 

25

Erection of Structure material

 

Fall of materials /persons.

 

 

 

 

 

 

Hit against existing object.

 

 

 

Hit by moving objects,

 

 

 

 

Failure of lifting M/C tool & Tackles.

 

 

    Injury to person due to fall of person or fall of material, chances of fatal accident

               

 

 

Personal injury

 

 

 

Personal injury/Property Damaged

 

 

 

 

Fall of lifted material/ Collapse of Hydra, Crane 

 

 

High

 

 

 

 

 

 

 

Medium

 

 

 

 

Medium

 

 

 

 

 

 

High

Only Trained worker shall be used for rigging and lifting at site.

Fall arrestor, Safety nets and all required PPE shall be used.

Only certified lifting M/C, Tool and tackles shall be used for lifting.

Barricading of Crane swing area and worker shall not be allowed to work anytime below loads.

A standby person shall be used for proper communication with crane operator.

Wooden sleepers shall be used in case soil is loose.

At any time lifting M/C Tool and Tackles shall not be loaded more than rated SWL Market.

Lifting M/C Tool and Tackles shall be inspected on a weekly basis.

Use proper guy ropes to avoid swinging of ropes with load.

Adequate warning notices shall be placed to wan workers about the hazards.

Adequate shoring shall be provided to nearby excavations.

Work permit system shall be followed.

 

 

 

 

 

 

 

Site Supervisor/Engineer

 

       Low

 

 

 

 

 

 

 

 

 

 

        Low

 

 

 

 

       Low

 

 

 

 

 

 

 

 

 

      Low

 

 

 

Foot Notes:

1.     Permit Issuer ensures all the controls are in place before job starts

2.     Method statement to be made available BEFORE conducting TRA.

3.     TRA must be available at work place along with work permit.

4.     No Work should be carried unless Risk is at LOW level.

 

                                                                                      PROBABILITY

SEVERITY

PEOPLE

Remote Possibility- A similar event has not occurred in our industry

Similar event has occurred somewhere in our industry & within group

Likely to occur once or twice in the lifetime of facility

Event Likely to occur several times in the lifetime of the facility

Common Occurrence(at least annually) at the facility

1.  Catastrophic

Multiple Fatality

 

 

 

 

 

2.  Severe

Single Fatality or Permanent Disability

 

HIGH

3.  Critical

Major Injury or Health Effects

MEDIUM

 

4.  Marginal

Minor Injury or health effects

 

(ALARP)

5.  Negligible

Single injury or health effects

LOW

 

 

,

 

 

 

 

 

 

 

 

 

 

 

 

 

 


Rahul “Nitin”Gupta (BE Civil Engineering ,PMP,MBA Project Management ) is Project Director of this organization he have 8 years of experience in construction industry .He is experts in Site execution, planning , billing department ,Technical advisor .

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